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Thread: How to select an aftermarket PERFORMANCE CAMSHAFT.

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  1. #1
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    How to select an aftermarket PERFORMANCE CAMSHAFT.

    One of the best mods one can do to a NA car is to get an aftermarket camshaft if you are looking for more power (but keep this as the last mod). But one has to be careful while selecting a camshaft. Without getting into the basics of camshafts, different types of camshafts etc I shall focus more on the general points one must remember while picking up an aftermarket camshaft.


    1. Selecting a cam based on whether you engine is Naturally Aspirated or running Forced Induction. First be sure where your build is going to end up at. NA engined cams have different characteristics to the FI engined cams.

    2. One of the most important points to know while selecting a cam is to know the "desired RPM range" for which you want your camshaft to work.

    Your head design, headers, intake manifold, cubic capacity, gear ratios and camshaft mainly determine the RPM curve and the torque curve of an engine. So, its of utmost importance to know what would be the desired RPM band you want your cam to kick and select its duration and lift accordingly.

    Based on duration and lift, camshafts are generally classified into the following categories:

    Stage 1:

    250º - 264º - Advertised Duration.

    195º - 210º @ 0.050" Duration.

    This range is designed for bottom end, better economy and better throttle response designed for a standard engine, if a engine has been modified this range of camshaft will still perform well, but wider lobe centres may be required to achieve best results.

    Suitable for towing and heavy-duty applications, smooth idle, high vacuum for both auto and manual use. Typical lobe separation of 110deg - 113deg.

    Power Range: 1850 - 5200 R.P.M.

    Stage 2:

    264º - 272º - Advertised Duration.

    210º - 225º @ 0.050" Duration.

    This range is designed more for the midrange, smooth cruise and slightly lopy idle. Still suitable for automatic transmission using standard stall converter. Modified Distributor and exhaust system recommended. Good for towing in larger capacity engines.

    Higher compression ratio not required, Larger valves not recommended.
    Typical lobe separation 108º - 112º.

    Power Range: 2000 - 5800 R.P.M.

    Stage 3:

    272º - 290º - Advertised Duration.

    225º - 245º @ 0.050" Duration.

    This range is designed for modified street, limited modification race or speedway. Twin carburetors recommended for 4 cylinder engines.For road application suggest, Ported Cylinder head, Bigger Valves, Balancing and higher compression ratio (9 or 10:1). Distributor also requires regraphing. Loopy idle, if automatic transmission is used a higher stall will be required. A wide area of camshaft selection, different durations and lobe centre lines used to give different power ranges.

    Lower rear axle ratio may be required to achieve the best from the modifications. Typical lobe separation of 106º - 110º.

    Power Range: 2600 - 6500 R.P.M

    NOTE: Valve spring retainers must be checked for suitability, depending on piston choice, valve to piston clearance will also require attention.

    Race Only:

    300º + - Advertised Duration.

    250º + @ 0.050" Duration.

    This range of camshaft is more for engine design rather than for camshaft replacement The engine most be designed and built with the design of the camshaft in perspective.

    * Multiple carburetors recommended for both 4 and 6 cylinder engines.
    * Valve springs must be checked for suitability, Harmonic testing recommended if high R.P.M. is to be used.
    * High compression recommended to achieve best performance (Above 10.5:1}
    Typical lobe separation of 100º - 106º.

    Power Range: 4200 - 10000 R.P.M.
    Source: Tighecams.

    So what we can infer from the above is, shorter duration camshafts produce more low rpm torque, while camshafts with larger duration will tend to increase upper rpm horsepower at the expense of low rpm torque. In general, for every 10° increase in duration, the torque peak of the engine moves up by 500 rpm.

    It is also advisable to buy a adjustable cam gear for stage 3 and above camshafts.

    3. Knowing the compression ratio and its effects on camshaft selection.
    If you have a lower compression motor, say 9.5:1, and you use a camshaft that is fairly large (increased overlap between lobes –which allows both the intake and exhaust valves to be open at the same time) then you will bleed off cylinder pressure and in effect – horsepower and torque.

    On the other hand, if you’re running a high compression race motor and your camshaft has a minimal amount of overlap, the cylinder pressures can go sky high. This is far less of a problem for race engines than it is for street-bound engines, but it should be considered and factored in at the time that you choose your cam. In addition, the type of cylinder heads that you’re using and the quality of available fuel should be taken into consideration. If you have to stick with pump gas, the rule of thumb is to limit compression to 10:1 with cast iron heads and 11:1 compression with aluminum heads.
    Source: Compcams.

    To know more about the Camshaft terminology check the link below:
    http://www.pipercams.co.uk/NewPiperWeb/ ... rames.html

    Once you have bought a camshaft and installed it, kindly make sure you break in the camshaft the proper way. Here is a video to show how to break-in the cam THE RIGHT WAY.



    Points to remember while choosing a FI cam.
    • Nitrous creates a lot of cylinder heat and requires more exhaust duration to help evacuate the cylinder.

    • Superchargers also increase cylinder heat and tend to work more efficiently with a wider lobe separation.

    • Turbocharger technology has come a long way. Again, many variables should be considered, but in general you don’t need a very large cam. Turbo cams in fact, should have less exhaust duration than a N/A cam.
    Source: Compcams

    Note of caution: I have often seen this trick being pulled off by many tuners all over the country. They promise you brand new billets and instead what happens is that they send used cams for re-grind. Re-ground cams cost a lot lesser than brand new billet cams from say Crower/Piper/Compcams/TigheCams etc. So be sure of what you haven been promised, rather than getting ripped off by a tuner out to make a quick buck.

    Electra Performance in Chennai, re-grinds almost all Indian cams. They even supply a cam spec sheet, which most tuners keep it to themselves and never give it to the end customer. If you are purchasing an aftermarket cam, INSIST for the cam spec sheet, better see if you can get it degree'd just to verify the specs.

    PS: This is all I could think of for now, guys please feel free to add if I have missed out on something.
    2002 Tata Indica DLS.
    2004 Suzuki Zen - A G13B eater.
    2005 Suzuki Baleno - India's fastest Naturally Aspirated Baleno timed on a drag strip officially!
    2008 Suzuki Swift VDi - The Rattle King.
    2011 Chevrolet Cruze - A monster in the making.

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    LOL Nice to see CrazyD has become quite the expert and taking active part.

    I think the key issue with cams in India is people dont have a clue as to what gains one can expect or get from doing their cam.
    Here is a little hint.
    The most aggressive cam in the world. For the Honda City both in terms off lift and Duration. Is said to give you 27% boost in power.
    As a rule of Thumb.
    Stage1 - 10%
    Stage2 - 15%
    Stage3 - 20%
    Level X aka Loco cam so loco that you need to machine the head just to let the cam rotate lol. Gains 27%
    (From Bisi Moto Wbe Site).
    The gains you will see on a Suzuki are far less. Because of the way the head was designed, the rocker arm ratio's and the size of the valve springs.

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    Ok some noob questions, this cam you talking about is a company made or just made in a lathe?
    Do the same cams fit both suzuki and honda and if so how?
    How does the cam be adjustable, from my limited knowledge I can't comprehend.
    What kind of cam does stock engines come with?
    And finally why can't cams work well through out the entire rpm/power/torque ranges of engines?
    I know it sounds stupid, but I'm very much keen in understanding engine workings

  4. #4
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    mclaren1885's Avatar
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    Quote Originally Posted by AGN View Post
    this cam you talking about is a company made or just made in a lathe?
    All cams are made by companies, its too complicated to be made in lathes.

    Quote Originally Posted by AGN View Post
    Do the same cams fit both suzuki and honda and if so how?
    No.

    Quote Originally Posted by AGN View Post
    How does the cam be adjustable, from my limited knowledge I can't comprehend.
    By fixing an aftermarket adjustable cam gear.

    Quote Originally Posted by AGN View Post
    What kind of cam does stock engines come with?
    Mild cams where the focus is more on achieving good FE.

    Quote Originally Posted by AGN View Post
    And finally why can't cams work well through out the entire rpm/power/torque ranges of engines?
    Engines are designed that way. To understand better, you will have to look at a dyno chart and see how the engine produces power & torque across the RPM range.

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    cyrus43's Avatar
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    Does anyone know any oldtimers from he rally scene who will still have any old rally cams for the Fiat 1100 engines lying around. I know anot came into india from Piper, I have one in one of my cars too. Phenomenal performance. And Piper refuse to reply back whenever I send them an email!! Its really annoying!
    Chicken RULES!!!

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